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Solutions · Mechanical

Mechanical design, fabrication and integration, all under one roof.


We design the machine, cut and form the metal, machine and weld the parts, and install the line — next door to the UL 508A panel shop and the controls team that programs it. From a single bracket to a full production cell, one team owns it from concept to commissioning.

6 kW fiber laser
CNC press brake & mill
MIG / TIG welding
FANUC robot integrator
SolidWorks · Fusion 360 · HSM
What the shop does

Five processes. One building.

Pick a process to see what runs on it and what we make with it. Every one of them is in Winston-Salem, so a part that is cut on Monday is formed, tapped, welded and on a panel by Friday.

Mechanical design

Engineered for reliability, designed to be built.

Mechanical design at Think-PLC is built on precision and manufacturability. From custom machine concepts and sheet metal assemblies to material handling layouts and CAD/CAM integration, our engineers deliver designs that streamline production, improve reliability and bring efficiency to every build — and every one is checked against the shop next door that will make it.

  • Who we help. OEMs, machine builders, system integrators and end users who need equipment that is more reliable, easier to maintain and faster to build.
  • CAD agnostic. SolidWorks Professional, Autodesk Fusion 360 and HSM CAM, AutoCAD — we work in the system you prefer and hand back native files.
  • Controls in the room. Mechanical and electrical design happen together, so the machine and its panel are designed as one system.
3D model of a slitter machine designed by Think-PLC
Custom machine design

Precision-engineered systems built for specific applications and long-term reliability.

Sheet metal design & fabrication

Optimized structures that balance strength, weight and cost, and unfold cleanly on our own laser and brake.

Price a sheet metal part →
Simulation & animation

Digital modeling to validate designs and showcase system functionality before steel is cut.

Material handling layouts

Efficient workflows that enhance safety, productivity and scalability.

Cut nesting optimization

Improved material yield and reduced waste through intelligent nesting strategies.

Try the cut list optimizer →
CAD/CAM integration

Seamless design-to-manufacturing workflows for faster production turnaround.

SolidWorks ProfessionalAutodesk HSM CAMAutodesk Fusion 360AutoCAD
Mechanical production

Complete in-house fabrication and assembly.

Our in-house fabrication shop is equipped to handle everything from precision CNC machining to complex forming and welding. With advanced equipment and skilled technicians, we deliver high-quality components and assemblies tailored for industrial applications.

  • Complete in-house production. Machining, forming, welding, finishing and assembly under one roof, to streamline timelines and keep quality consistent.
  • Advanced capabilities. Fiber laser, CNC press brake, CNC mill and multi-process welders for complex projects across a wide range of materials.
  • Built to scale. Prototypes, small batches or high-volume runs, without sacrificing precision.
  • Quality you can rely on. Strict standards for accuracy, durability and safety on every part.
Turret lathe rebuilt with a SINUMERIK control in the Think-PLC shop
Affordable

In-house machining, laser cutting and welding are a competitive alternative to outsourcing without giving up quality.

Capacity

We excel at high-volume OEM panel builds, and the shop is sized to feed them.

Quality

Durability and reliability first — the highest quality materials and standards on every build.

Quick quotes

Laser-cut parts are priced instantly online; everything else is quoted fast by an engineer, not a queue.

6 kWfiber laser, nitrogen and oxygen assist
1 dayfirm quote on uploaded DXF parts
$1M+invested in fabrication equipment and technology
UL 508Apanel shop next door to the fab floor
From the floor

Work that left this shop.

Laser cutting steel
Fiber laser cutting steel
Precision machined parts
Precision machined parts
Transfer line installed
Transfer line, installed
Non-woven slitter machine
Non-woven slitter machine
Turret lathe SINUMERIK build
Turret lathe, SINUMERIK rebuild
Turret lathe SINUMERIK install
SINUMERIK lathe, installed
Fiber laserCNC press brakeCNC milling machineEngine lathe Multi-process weldersAutomatic tapping armDrill pressBand saw
Mechanical integration

Where equipment and automation meet.

From conveyors and robotics to custom machinery and AGV systems, we make sure your mechanical solutions are seamlessly connected, efficient and ready for long-term performance. OEMs lean on us for fabrication and integration support, end users for scalable material handling and automation, integrators for precision fabrication and installation, and first-timers for guidance and long-term support.

Mechanical integration project by Think-PLC
Conveyor system integration

Case and product, stainless, pallet and part handling, flat-belt, modular plastic belt, MDR, accumulation, sortation, ARB, spiral, chain and stainless belt conveyors, designed, fabricated and installed to your facility.

Robotic integration

Industrial and collaborative robots for bag and case palletizing, machine tending and case packing — FANUC, KUKA, Comau, Omron and Mabi. Every FANUC cell is proven in ROBOGUIDE with end-of-arm tooling designed in house.

FANUC robotics capabilities →
AMR & AGV solutions

Autonomous and guided vehicles for efficient, safe and scalable material transport within your operations.

Custom equipment integration

Purpose-built machinery that ties into your lines and control systems: assembly fixtures, test stands and specialized handling equipment, automation-ready.

Vertical lift & linear motion

Vertical lift modules and extruded-aluminum linear motion frameworks from Qimarox and mk North America, for space-efficient material flow and machine access.

Retrofits, installation & commissioning

Extend the life of aging systems with CNC upgrades, new safety systems and automation-ready designs, then on-site setup, testing and validation for a smooth startup.

Upgrades & retrofits →
What partners say

Trusted by the people who build machines.

You guys provide this level of being able to think outside of the box a little bit with the design and that was really captured with the catch robot that you guys did for our catch facility. From there it made us think internally, why wouldn’t we use Think-PLC a little bit more.

Conan StoehrSolutions Partner Manager, Siemens Think-PLC and Siemens innovate a two-in-one robot controller

They’re more than a panel builder, they’ll run cable, do the programming, the electrical drawings and all of that… It was just a can-do attitude. Nothing was really a problem. Think’s ability to problem solve and troubleshoot on the fly is one of their biggest assets.

Stephen NolanTechnical Director

For the most part, if it’s a random project out there I’m calling Bobby… I know that if Bobby works on the project, it’s going to be done and it will be done right.

Ed MontgomeryFood & Beverage Industry Manager, Siemens
Have a drawing? Get a number today. Drop a DXF on the Laser Cut Parts page for an instant estimate on cut and formed parts. Machined parts, weldments, machines and lines are quoted by an engineer within a business day.
Price a part now
Design. Build. Install. Service.

Talk to an engineer about your project.

Sketch, STEP file or a napkin — send what you have and we will get it to a drawing, a part and a price.

Contact us Free design tools